New Harbor

26 gauge vs 24 gauge metal

Both gauges are impact resistant.  The Class 4 test measures puncture resistance, not denting.

damaged metal roof

24-gauge metal is about 27.8% thicker than 26-gauge.

The lower the gauge, the thicker/stronger the metal.

24-gauge metal has a minimum of approximately 0.023,” and 26-gauge has a minimum of approximately 0.018”.

Oil-Canning

According to HAAG Engineering,

Oil-canning is distortions in the flatness of metal panels which may be more visible depending on the angle of sunlight on the panels.  A result of manufacture, oil-canning is inherent in flat panels.  The effect may be reduced by installing panels of shorter widths, using less glossy paints or embossed finished, and/or installing intermediate stiffener ribs.

oil canning metal roof

24-gauge is better for resisting oil canning because 24-gauge material is more rigid and resistant to shape changes.

An Array of Colors

Most suppliers and manufacturers offer more color options in 24-gauge material, as it’s the standard in the architectural metal roofing industry.  It is also usually coated in a high-performance PVDF paint system. PVDF is a resin made of about 70% polyvinylidene thermoplastic fluoropolymer and 30% acrylic.

When to pick a 24-gauge system if:

  • You need a stronger metal.
  • You’re concerned about oil canning.
  • You want a high-performance PVDF paint system and many color options.

When to pick a 26-gauge system if:

  • You have a smaller budget.
  • You’re not concerned about oil canning.
  • Your project is in a mild-weather environment.

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This blog is NOT legal advice.  It is not insurance policy advice.  You should consult and attorney and/or a licensed insurance agent for your specific situation.